Manufacturing automation is a process of developing new machine technologies. In this case, the control and management, which was previously carried out with the help of a person, is carried out by an automatic device. Therefore, the implementation of automation in production activities helps to significantly increase labor productivity and reduce some workers.
Instructions
Step 1
Analyze the object. Think about what exactly can be replaced in the production activity and what equipment you need to purchase in order to increase the productivity of the enterprise.
Step 2
Form the terms of reference and select the best options in order to solve the assigned tasks. For example, you can install sensors and other devices for monitoring the operation of production machines, kits for collecting and further processing the received data, as well as various devices for providing an interface - special control panels for production dispatchers and monitors.
Step 3
Create design and estimate documents (automation scheme, schematic electrical diagrams, descriptions of the operation of control algorithms). Develop programs that will allow you to implement control algorithms for purchased equipment (this is the lower level of control of new equipment) and algorithms for the collection and further processing of the received data (this is the upper level of control).
Step 4
Order the equipment you need. Then ensure its delivery and supervise the installation and commissioning work.
Step 5
Consider that you need to strive for total, that is, the improvement of production that changes over time. Therefore, it is necessary to carry out vertical and horizontal integration of all levels (especially for end devices, such as machines for the production of high-tech lines, electrical equipment, as well as the entire enterprise) using hardware and software connection of control systems at each level. At the same time, the levels themselves should remain open in case of further changes, for example, an increase in the number of produced elements.
Step 6
You can depict a vertically integrated structure in the form of a pyramid, in which the final devices (sensors, controllers, starters) will be located at the bottom level, in the middle - the structure for managing operator stations, as well as controllers, and the upper part will be the production management. In addition, everything together should be connected by local or global computer networks.
